Shinkawa

SHINKAWA VW-202AL-8 Axial Displacement Sensor

SHINKAWA VW-202AL-8 Axial Displacement Sensor

The SHINKAWA VW-202AL-8 is an industrial-grade non-contact eddy-current displacement sensor probe manufactured by Shinkawa Electric Co., Ltd. Specially designed for non-contact axial position monitoring, thrust bearing wear tracking, and shaft displacement measurements, this sensor delivers continuous high-precision signal feedback in heavy rotating equipment to prevent catastrophic mechanical contact.

Product Introduction / Overview

Operating on the non-contact eddy-current measurement principle, the SHINKAWA VW-202AL-8 displacement sensor monitors minute axial movements of critical machinery shafts relative to stationary casings. When paired with a matching Shinkawa converter or driver (such as the VK series), it converts physical shaft displacement into standardized voltage or current signals, serving as an essential sensor component in API 670-compliant machinery protection systems.

Primary Function: Continuous non-contact axial displacement, thrust position, and shaft position measurement.

Target Machinery: Steam turbines, gas turbines, boiler feed pumps, industrial turbocompressors, blowers, and large electric generators.

Technical Table

Technical Parameter Specification / Detail
Manufacturer Shinkawa Electric Co., Ltd.
Model Code VW-202AL-8
Sensor Type Non-contact Eddy-Current Axial Displacement Probe
Tip Diameter 8 mm nominal
Thread & Housing Full-thread body design (Metric M10x1 / stainless steel body)
Linear Measuring Range Approx. 0.25 mm to 2.25 mm (2.0 mm dynamic range)
Linear Sensitivity Standard 8 mV/µm (200 mV/mil) with matched driver unit
Output Type Direct interface to Shinkawa driver / signal conditioner
Target Material Standard AISI 4140 steel target standard
Cable / Connector Integrated flexible armor cable with miniature coaxial connector

Environmental Tolerance Conditions

Parameter Operational Limit / Rating
Probe Tip Operating Temperature -35°C to +177°C (-31°F to +350°F)
Cable & Connector Operating Temp -35°C to +120°C (-31°F to +248°F)
Ingress Protection (IP) IP67 / Hermetically sealed tip resistant to continuous oil spray
Pressure Differential Rating Tip sealed against internal machine casing pressure up to 0.5 MPa (5 bar)
Vibration & Shock Resistance Compliant with IEC 60068 standards for heavy industrial environments

Operating Instructions

Safety Protocol: Lock out power to the target machinery and verify the shaft is fully stopped before installation.

Mounting: Thread the probe body into an internal bracket or penetration sleeve. Avoid over-torquing the body thread.

Gap Calibration: Adjust the distance between the probe tip and target shaft face until the output gap voltage matches the system mid-scale value (typically -10.0 V DC at the driver test points).

Locking: Tighten the locknut firmly to prevent probe drift caused by machinery operation.

Connection & Shielding: Connect the coaxial output lead to the extension cable, protecting the junction with insulating heat-shrink tubing to avoid ground loops.

Fault Diagnosis

Symptom / Fault Potential Root Cause Recommended Action
Gap Voltage at Maximum / Negative Rail Open circuit in sensor cable or probe tip disconnected Inspect coaxial cable continuity; check extension cable connections.
Zero Gap Voltage / Constant Near Zero Probe tip touching target surface or short circuit Back off probe body; check tip face for physical damage or shorting.
Erratic Signal / High Output Noise Loose locknut, cable shield ungrounded, or ground loop Verify single-point shield grounding; tighten mounting hardware and locknut.
Non-Linear Output / Calibration Offset Incorrect target material or electrical runout on shaft face Verify shaft target material matches 4140 steel calibration; check target surface finish.

Related Models of the Same Series

SHINKAWA VW-202AL-5 (5 mm tip variant for tight mounting spaces)

SHINKAWA VL-202A08L-1A42 Eddy-Current Vibration Sensor Probe

SHINKAWA VK-202A Eddy-Current Displacement Driver / Transmitter

SHINKAWA VK-1422 Signal Conditioner Unit

SHINKAWA FRP-338 / FRP-320 Rack-Mounted Monitoring Modules

Storage Conditions

Storage Temperature: -20°C to +70°C (-4°F to 158°F)

Storage Humidity: 5% to 95% RH (Non-condensing)

Packaging: Moisture-proof anti-static ESD bag with desiccant.

Environment: Dry, climate-controlled warehouse isolated from corrosive vapors, high magnetic fields, and direct mechanical shock

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