Woodward easYgen-3100/3200 Genset Control for Multiple Unit Operation

easYgen-3100/3200

Genset Control

for Multiple

Unit Operation

The easYgen-3000 Series are control units for genset applications. The numerous inputs and outputs, along

with a modular software structure, permit you to use the easYgen-3000 Series for a wide range of applications.

This includes stand-by, AMF, peak shaving, import-export, cogeneration or distributed generation, among oth

ers. Also the easYgen-3000 Series is compatible for isolated, island parallel, mains parallel and multiple unit

mains parallel operations. The easYgen-3000 Series is able to control up to 32 gensets connected in a network

with automatic sequencing.

The easYgen-3000 Series is available for simple paralleling as well as for complex paralleling applications.

Choose easYgen-3200 should you want to take your fleet of gen-sets parallel to grid or choose easYgen-3500

with LS-5 for multi grid, multi segment applications. These controllers are also available without display, in a

rugged metal housing suitable for back panel installation. A remote panel (RP-3000) can be used for visualiza

tion/control purpose in this case.

FlexAppTM– This feature provides the tools to easily configure the number of operated breakers: None, GCB,

GCB and MCB.

LogicsManagerTM – Woodward’s LogicsManager enables to change the operation sequences and adapt them

to specific needs. The LogicsManager accomplishes this by monitoring a range of measuring values and inter

nal states, which are combined logically with Boolean operators and programmable timers. This enables to

create and/or modify control and relay functions.

FlexInTM– The analog inputs are configurable to operate with VDO, resistive, and/or 0 to 20 mA senders.

Flexible Outputs – Speed and voltage bias outputs are configurable to function with all speed governors and

voltage regulators. The outputs can also be used as freely scalable outputs (e.g. for driving external meters).

FlexCANTM– Advanced network interfaces ensure unsurpassed control performance – from engine control up

to total plant operation. The easYgen-3000 Series is capable of working with common industrial interfaces,

including CAN, RS-232. and RS-485. The multiple communication protocols permit the easYgen-3000 Series to

communicate with a vast majority of engine control units (ECUs), external I/O boards, PLCs, and modems.

CANopen, J1939. Modbus RTU, and Modem protocols are supported.

DynamicsLCDTM– The adaptive and interactive 5.7″, 320×240 pixel color graphical LC display with soft keys

and a clear menu structure ensures intuitive user operation and navigation.

FEATURES

Operation modes: Auto, Stop, Manual, and Load/No Load test modes via discrete input possible

Breaker control: Slip frequency / phase matching synchronization, open-close control, breaker monitoring

Load transfer features: open / closed transition, interchange, soft loading / soft unloading, mains parallel

Remote control via interface and discrete/analog inputs for adjusting speed, frequency, voltage, power, reactive

power, and power factor set points

Freely configurable PID controllers for various control purposes, such as heating circuit control (CHP applica

tions), water level, fuel level, or pressure and/or other process values

Supported ECU: Scania S6. MTU ADEC ECU7/8. Volvo EMS2 & EDC4. Deutz EMR2 & EMR3. MAN

MFR/EDC7. SISU EEM, Cummins and Woodward EGS02 ECU

Discrete and analog I/O expansion board connectivity (Woodward IKD 1 or Phoenix Contact IL series)

Multi-lingual capability: English, German, Spanish, French, Italian, Portuguese, Japanese, Chinese, Russian,

Turkish, Polish, Slovakian, Finnish, Swedish

Configurable voltage/frequency control allows manual control of breakers

Neutral interlocking determines and controls one common neutral in a network of generators

Cylinder temperature monitoring for in-line and V engines

Reactive power regulation at the grid interchange point (kvar or PF)

Power supply …………………………………………………..12/24 VDC (8 to 40 VDC)

Intrinsic consumption ………………………………………………………..  max. 17 W

Ambient temperature (operation) ………………….. -20 to 70 °C / -4 to 158 °F

Ambient temperature (storage) …………………… -30 to 80 °C / -22 to 176 °F

Ambient humidity………………………………………………. 95%, non-condensing

Voltage …………………………………………………………………………………. ( /)

100 Vac [1] Rated (Vrated) …………………………………….. 69/120 VAC

Max. value (Vmax) …………………………………….. 86/150 VAC

Rated surge volt.(Vsurge) ……………………………………………. 2.5 kV

and 400 Vac [4] Rated (Vrated) …………………………………… 277/480 VAC

Max. value (Vmax) …………………………………… 346/600 VAC

Rated surge volt.(Vsurge) ……………………………………………. 4.0 kV

Accuracy ……………………………………………………………………………… Class 1

Measurable alternator windings … 3p-3w, 3p-4w, 3p-4w OD, 1p-2w, 1p-3w

Setting range ………………… primary …………………………… 50 to 650.000 VAC

Linear measuring range …………………………………………………….. 1.25×Vrated

Measuring frequency……………………………………….. 50/60 Hz (40 to 85 Hz)

High Impedance Input; Resistance per path ……. [1] 0.498 M, [4] 2.0 M

Max. power consumption per path ………………………………………… < 0.15 W

Current (Isolated) Rated (Irated) ………………………… [1] ../1 A or [5] ../5 A

Linear measuring range ……………………………………………….. Igen = 3.0×Irated

Imains/ground = 1.5×Irated

Setting range ……………………………………………………………….. 1 to 32.000 A

Burden ……………………………………………………………………………… < 0.15 VA

Rated short-time current (1 s) ……………………………[1] 50×Irated, [5] 10×Irated

Power ……………………………………………………………………………………………

Setting range …………………………………………………. 0.5 to 99.999.9 kW/kvar

Discrete inputs …………………………………………………………………… isolated

Input range ……………………………………………………..12/24 VDC (8 to 40 VDC)

Input resistance …………………………………………………….. approx. 20 kOhms

Relay outputs ………………………………………………………………………… isolated

Contact material ……………………………………………………………………….. AgCdO

Load (GP) ………………………………………………………………. 2.00 AAC@250 VAC

2.00 ADC@24 VDC / 0.36 ADC@125 VDC / 0.18 ADC@250 VDC

Pilot duty (PD) ……………………………………………………………………………………..

1.00 ADC@24 VDC / 0.22 ADC@125 VDC / 0.10 ADC @250 VDC

Analog inputs (none isolated) ………………………………………..freely scalable

Type ………………………………………………………….. 0 to 500 Ohms / 0 to 20 mA

Resolution …………………………………………………………………………………. 11 Bit

Analog outputs (isolated) ………………………………………………freely scalable

Type ………………………………………………………………. ± 10 V / ± 20 mA / PWM

Insulation voltage (continuously) ……………………………………………….. 100 VAC

Insulation test voltage (1s) ………………………………………………………… 500 VAC

Resolution ………………………………….. 11/12 Bit (depending on analog output)

± 10 V (scalable) ……………………………………… internal resistance ≤1 kOhms

± 20 mA (scalable) ………………………………………… maximum load 500 Ohms

Housing  Front panel flush mounting ……………… Plastic housing

Dimensions  WxHxD …………………………………… 282 × 217 × 99 mm

Front cutout  WxH ……………………………. 249 [+1.1] × 183 [+1.0] mm

Connection ………………………………………………. screw/plug terminals 2.5 mm²

Front ………………………………………………………………………… insulating surface

Sealing  Front ……………………………. IP66 (with screw fastening)

Front ……………………………. IP54 (with clamp fastening)

Back ……………………………………………………………. IP20

Weight …………………