ABB

ABB PPD513 A2A-11165 High-performance controller

ABB PPD513 A2A-11165 (often associated with the AC 800PEC family) is a high-performance controller designed for demanding industrial automation tasks, particularly in high-speed control loops and power electronic applications such as excitation systems.

Below is the detailed technical profile for this module, optimized for clarity and search indexing.

Product Introduction

The ABB PPD513 A2A-11165 serves as a core processing unit within the AC 800PEC control system. It combines the flexibility of a high-speed CPU with the deterministic performance of an FPGA, making it ideal for applications requiring sub-millisecond cycle times. It is widely used in power conversion, traction, and excitation control (e.g., UNITROL systems) where millisecond-level precision is critical.

Technical Parameter Table

Parameter Specification
Model Number PPD513 A2A-11165
Product Series AC 800PEC / Advant Controller
Processing Unit Combined CPU + FPGA Architecture
Cycle Time Down to 100 μs (typical), min 25 ns for FPGA logic
Input Voltage 24 VDC (Typical range 18-32 VDC)
Operating Temp -40°C to +70°C (Extended range for industrial/traction)
Communication Ethernet, Profibus DP, and Fast I/O protocols
Weight Approx. 0.78 kg – 1.02 kg (depending on housing)
Dimensions Approx. 220 x 185 x 60 mm

Product Advantages and Features

Ultra-Fast Control: Supports cycle times far exceeding standard PLCs, suitable for power electronic switching.

Model-Based Design: Fully compatible with MATLAB®/Simulink®, allowing for automatic code generation and rapid prototyping.

Rugged Reliability: Designed to meet strict traction and vibration standards, ensuring long-term stability in harsh environments.

Seamless Integration: Functions as a key component in ABB System 800xA, providing a unified engineering environment.

Application Cases

Excitation Systems: Used in UNITROL 6000 series to regulate synchronous generator output voltage.

Renewable Energy: Managing power converters for large-scale wind turbines and solar plants.

Traction Control: Controlling propulsion systems in high-speed trains and electric locomotives.

Industrial Converters: High-power motor drives and static VAR compensators (SVC).

Related & Same Series Models

PPD512: Older generation processing module.

PP D513 A20-110615: A variant often used in specific excitation configurations.

PM866 / PM867: Standard AC 800M series controllers for process automation.

CI854 / CI858: Communication interface modules used alongside the PPD513.

Installation and Maintenance

Mounting: Should be installed in a standard control cabinet with adequate ventilation. Ensure the backplane connectors are clean and free of debris.

Wiring: Use shielded cables for high-speed I/O and communication to prevent EMI (Electromagnetic Interference).

Maintenance: The module features built-in self-diagnostics. Check the status LEDs (Run, Error, Alarm) during routine inspections.

Hot Swap: Note that while some AC 800 components support hot-swapping, the PPD513 should generally be powered down before removal unless specified by the system architecture.

Unique Product Description

The ABB PPD513 A2A-11165 is the “brain” of high-speed power electronics. Unlike standard controllers that struggle with high-frequency switching, the PPD513 utilizes its integrated FPGA to handle complex mathematical models in real-time. Whether you are stabilizing a national power grid or driving a heavy-duty locomotive, this module provides the deterministic control required for mission-critical infrastructure.

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