ABB PFSK164 3BSE021180R1 Tension sensor module and processing board

ABB PFSK164 (3BSE021180R1) is a high-capacity Tension Sensor Module and processor board designed for demanding industrial environments.

Unlike basic interface cards, the PFSK164 is a complete “system-on-a-board” solution that integrates a powerful Pentium III processor with extensive I/O and networking capabilities,

making it ideal for precision tension control in the paper, steel, and converting industries.

Technical Parameter Table

Product Advantages and Features

Computing Power: Equipped with a 32-bit RISC/Pentium architecture, it can handle complex, high-speed control algorithms that exceed the capabilities of standard I/O modules.

Rich Connectivity: Includes multiple serial interfaces and an Ethernet port, facilitating seamless data exchange between field sensors and DCS or PLC systems.

All-in-One Logic: Combines analog signal conditioning, digital control, and communication gateway functions on a single card, reducing cabinet footprint.

Magnetoelastic Precision: Specifically optimized for ABB Pressductor® load cells, providing drift-free tension measurement in high-noise environments.

Diagnostic Transparency: Front-panel LEDs provide real-time status for Power, Boot, Online, and Diagnostics, simplifying field troubleshooting.

Application Cases

Robotics Integration: Used as a high-level control card in robotic assembly lines to synchronize peripheral sensor data with arm movement.

Metal Processing: Managing tension in high-speed rolling mills where precise force feedback is required to prevent material “necking.”

Paper & Film Converting: Controlling winding and unwinding speeds by processing multi-channel analog signals from tension rollers.

Industrial Networking: Acts as a regional controller and communication bridge in distributed automation systems (DCS).

Unique Product Description

The PFSK164 (3BSE021180R1) is essentially a “Server-Class Control Card” for the industrial world. While earlier models (like the 151/152) are dedicated tension amplifiers, the 164 is a multifaceted processor. Its ability to support a 64-bit data bus and high-speed Ethernet makes it the “brain” for complex zones in a production line where standard PLCs might experience latency. It bridges the gap between raw physical force measurement and modern high-speed IT networking.

Installation and Maintenance

Installation

Slot Mounting: Typically installed in a VMEbus or specialized sub-rack. Ensure the unit is powered down before insertion to protect the Pentium processor.

Peripheral Connection: PS/2 ports for keyboard/mouse and a USB port are available on the front panel for local configuration.

Grounding: Ensure the rack is properly grounded to the common busbar to utilize the 120V DC isolation effectively.

Maintenance

Zero Calibration: Perform an electronic “Tare” using the service software via the RS-232 port during every product changeover.

Thermal Check: Because of the Pentium processor, ensure the rack’s cooling fans are operational; excessive dust on the heat sinks can cause performance throttling.

Data Backup: Periodically back up configuration parameters via the Ethernet link to allow for rapid recovery in case of hardware replacement.

Other Models in the Same Series