Lenze EPL10200 High-function drive PLC unit
a high-functionality Drive PLC unit commonly used in the Lenze Global Drive 8200 vector and 9300 servo systems.
1. Product Description
The EPL-10200-XX (often referred to as the Drive PLC) is a compact, decentralized control unit that combines the features of a high-performance PLC with direct drive-bus integration.
It allows for complex logic and motion control to be executed locally at the drive level, reducing the load on a central PLC and minimizing communication latency.
Core Function: Decentralized automation and coordinated motion control.
Design: Compact, panel-mounted module designed to snap into drive expansion slots or act as a standalone coordinating unit.
2. Technical Parameters
The “XX” suffix indicates the hardware version or firmware revision (e.g., V6.5. V8.2).
| Parameter | Specification |
| Supply Voltage | 18 – 30 V DC (Typical 24 V DC) |
| Current Consumption | ~200 mA (at 24 V, without external loads) |
| Processor Speed | Bit operation approx. 1.0 µs |
| Program Memory | ~191 kB (ROM) |
| Data Memory | ~25 kB (RAM) |
| Digital I/O | 8 Digital Inputs / 4 Digital Outputs (1 A max) |
| Analog I/O | 3 Analog Inputs (±10 V) / 1 Analog Output (±10 V / ±20 mA) |
| Communication | Integrated System Bus (CAN), support for Profibus/DeviceNet modules |
| Programming | IEC 61131-3 (LD, FBD, ST, SFC, IL) via Drive PLC Developer Studio |
3. Key Advantages & Features
Drive-Integrated Logic: Executes motion-specific logic (like winding, positioning, or synchronizing) directly, ensuring real-time response.
Reduced Wiring: By using the integrated system bus (CAN), it reduces the need for extensive control cabling between the PLC and multiple inverters.
Versatile I/O: Equipped with both digital and analog interfaces, allowing it to process sensor signals locally.
Modular Expansion: Can be expanded with EPZ-10xxx extension boards for additional high-speed counters or extra I/O.
High Precision: Offers rapid response times (under 1 ms in certain configurations) for critical industrial processes.
EPL10200
4. Application Cases
Winding/Unwinding Systems: Precise dancer control and tension regulation in textile or paper processing.
Packaging Machinery: Coordinating multi-axis synchronization and electronic cam profiling.
Material Handling: Managing complex sorting logic and conveyor speeds in automated warehouses.
Labeling Machines: Utilizing high-speed interrupt inputs for precise product detection and label placement.
5. Related Models & Series
The EPL-10200 is part of the Global Drive PLC family. Depending on your needs, you might encounter these related components:
Extension Boards:
EPZ-10201: Standard I/O extension.
EPZ-10203: High-speed counter and specialized technology module.
Alternative PLC Modules:
EPL-10201-XX: A similar variant often found in specific regional or hardware configurations.
Compatible Inverters:
8200 Vector Series: Standard frequency inverters.
9300 Servo Series: High-end motion control drives.
Software:
GDC (Global Drive Control): For parameter setting.
Drive PLC Developer Studio: For IEC 61131-3 logic programming.