METSO IOP345 Digital Input/Output Module

the Metso IOP345 is a specialized Digital Input/Output Module designed for the Metso DNA and maxDNA Distributed Control Systems.

It is uniquely categorized as a Pulse Input / Counter Module, though it often handles high-speed digital signals that standard I/O modules (like the IOP331) cannot process efficiently.

1. Introduction

The IOP345 is engineered to interface with field devices that communicate via frequency, pulses, or high-speed transitions.

This includes devices like flow meters, speed sensors (tachometers), and encoders.

It converts high-frequency pulse trains into digital values (such as RPM, totalized flow, or frequency) that the DPU can use for precise process calculations and control.

2. Technical Parameter Table

3. Related Models

The IOP345 occupies a specific niche between standard digital inputs and specialized turbine modules:

IOP331: Standard 16-channel 48V Digital Input (low speed).

IOP330: Standard 16-channel 24V Digital Input.

IOP303: RTD/Resistance Input Module.

CPO345: The corresponding Connection Pole/Terminal Base used to land the high-speed shielded cables.

4. Application Cases

Turbine Speed Monitoring: Measuring the rotational speed (RPM) of steam or gas turbines using magnetic pickups.

Flow Totalization: Interfacing with turbine flow meters to calculate the total volume of liquid or gas passed through a pipe.

Conveyor Belt Speed: Monitoring the speed of material handling systems in mining or industrial manufacturing.

Encoder Feedback: Providing position or velocity feedback for large-scale actuators and dampers.

IOP345

5. Product Advantages and Features

High-Speed Processing: Unlike standard digital inputs that are scanned every 20–100ms, the IOP345 has an onboard processor that counts pulses in micro-seconds, ensuring no pulses are “missed.”

Built-in Totalization: It can maintain a running total of pulses locally on the card, preventing data loss if there is a temporary communication lag with the DPU.

Frequency-to-Value Conversion: Automatically calculates the frequency ($f$) and provides it to the system as a scaled engineering unit (e.g., Liters/sec or RPM).

Noise Immunity: Designed with advanced filtering to prevent “ghost pulses” caused by electromagnetic interference (EMI) from nearby motors or power lines.

6. Other Models in the Same Series

The IOP345 is part of the maxPAC / Metso DNA high-performance I/O family:

DPU-MR: The Master Redundant controller that processes the IOP345 data.

IOP302: 16-channel Analog Input.

IOP351: 16-channel Relay Output.

IOT300A: The universal terminal base used for mounting the module.